Customization: | Available |
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Production Scope: | Product Line |
Automation: | Automation |
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AVAILABLE PRODUCTS:
Silicone sealant, polyurethane sealant, polysulfide sealant and etc.
EQUIPMENT CHARACTER:
1) Fully automatic, production efficiency is high.
2) Production ability is strong, suitable for large-scale factory.
3) Save material and energy, enabling to get low cost and steady quality.
MAIN FUNCTION:
1) material is sent into double screw main equipment automaticly and continually through metering system.
2) Material is dispersed, dehydrated and reacted inside of double screw
3) Finished product is sent out from double screw continually, then into packing machine.
4) Production ability: 600-800 kgs/hr
SLG-96 continuous silicone sealant ptoduction line is production line with twin-screw machine as main production equipment,loss-in-weight feeder as main measuring equipment.all materials are automaticaly and continuously fed into the twin-screw machine via the measuring device,and products come out continuously.compared with planet type reactor's intermittent production mode has the following advantages:
1. production capacity is much higher than that of intermittent production mode,with per hour production capacity of 1200-2000kg and daily production of 25-35 tons,with high production efficiency;
2. feed in raw materials and products come out immediately,with no need of base stock,with no intermediate products,with no intermediate stocks, intermittent production mode needs process production,and it may need several days for products to come out after purchasing raw materials;
3. high input-output ratio,due to continuous production method,no midway equipment cleaning is needed,and thus there's no waste of materials,and product rate is near theoretical value,the input-output ratio is 2%-3% higher than intermittent production mode,with annual saving of materials of 100-150 tons;
4. the entire production process is closed,with no material exposure in air,requiring no equipment cleaning,saving cleanser and supporting materials,with no environment pollution and no harm to operator's health;
5. during normal production,each line only needs 3-4 person/shift,which is only 1/2-1/3 that of intermittent production mode,with high labor efficiency and saving labor cost and greatly reducing labor intensity;
6. the entire production process is closed, thus avoiding such quality problems of grains,breadcrusts,bubbles and so on,related with intermittent production mode;
7. due to continuous production,twin-screw dispersion strength is extremely high, so the product performance made of the same formula is about 20% better than products of intermittent production mode;
8. due to continuous production,there are lots of adjustable parameters in production,so on-line produc quality adjustment is possible,which guarantees consistency of product quality,but intermittent production mode puts materials into production and then has products come out,so quality can be known only after products come out,and cannot be adjusted on-line,product quality fluctuation is not easy to control,continuous production has no batch quality fluctuation,with extremely good consistency;
9. continuous automatic production fully controls process with computer,operators set technological parameters via computers,and realize total tracking of production process,which means all technological parameters in production can be fed back real-time via computer for direct analysis,for operators to control at any time,and for in-time adjustment of fluctuation occuring in production;
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